The Many Uses of Diamond Grinding Wheels
There are many classifications of diamond wheels. These include classifications according to their shape, bond, grit size, and concentrations. When you need to do abrasive and grinding machining operations, then these different types of grinding wheels are used. So, these diamond grinding machines are used widely in grinding machines. There is a need to use the proper grinding wheel in any grinding and machining processes.
There are many grinding and machining operations that use the diamond grinding wheels. There are many types of diamond wheels including resin, metal, vitrified, and electro-plated. The most common of these wheels is the resin wheel. Resin wheels are used in many tool room and production applications. There are more specific applications for the metal and vitrified types of wheels and they are newer bond types. They are more expensive since these are rare. You don’t usually see these types of wheels in the market but your need to have the custom made-to-order. Electro-plated wheels are usually found in cut-off wheels and low demanding abrasive grinding. These are the wheels used for plastic.
Since each of these wheels are used of specific applications, it is important to know these types of grinding wheel and their applications. The effectiveness of the grinding wheels can only be achieved if you use the proper type of grinding wheels; otherwise, this will not be achieved. It is, therefore, very important to determine the type of materials you are working on and the appropriate grinding wheel that you should use for this before even starting your grinding operations.
There are many processes and materials where you use diamond grinding wheels. Diamond wheels are used strictly on carbides but on steel a CBN grinding wheel is used.
The synthetic diamond, the cubic boron nitride (CBN) and the alumina-zirconia are another classification of diamond grinding wheels. If you are going to use the hardest one, then you need to use the synthetic diamond wheel but if you need a soft one, then the alumina-zirconia is ideal. If you are deciding on what appropriate wheel to use, then consider the factors given below.
First is the you should determine the hardness of the item that you will grind. CBN should be used for iron or steel. If you are doing to remove metal from a non-ferrous material, then the appropriate wheel to use is the synthetic diamond blade. If you are grinding soft metals, then the wheel to use is the alumina-zirconia.
You should next look at the nomenclature plate on the grinding machine. The speed rating in meters per second is the seed that ensures that you diamond grit will not disintegrate or separate when used on the grinding machine.
The last steps include determining whether you will do wet or dry grinding, and selecting the coarseness of the wheel. Then select the appropriate wheel.